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Swageless Splice Link - Compression Link

Swageless Splice Link

Swageless Splice Link - Self assembly wire rope terminal.

Emergency system for repairing broken wires.

All in 316 grade stainless steel

Important: Whist fittings are exactly the same, the crown ring that sits within the fitting is specific to different types of wire. Please ensure you order the correct fitting.

Made In Britain

This high quality stainless steel swageless splice link has been engineered and manufactured in the UK.

Made In Britain

Swageless Splice Link

1x19 Wire Type

Available Options Wire
(mm)
Wire Type WD
(mm)
A/F-L
(mm)
A/F-B
(mm)
OD
(mm)
Code Price (inc VAT)  
3mm, 1x19 Strand 3 1x19 26 6 9.5 11 CTL-030 £42.83
4mm, 1x19 Strand 4 1x19 27 8 11 13 CTL-040 £49.48
5mm, 1x19 Strand 5 1x19 33 9 14 16 CTL-050 £58.25
6mm, 1x19 Strand 6 1x19 35 11 17 19 CTL-060 £72.60
7mm, 1x19 Strand 7 1x19 43 13 20 22 CTL-070 £84.24
8mm, 1x19 Strand 8 1x19 55 16 22 26 CTL-080 £106.91
10mm, 1x19 Strand 10 1x19 62 17 26 30 CTL-100 £142.08
12mm, 1x19 Strand 12 1x19 72 22 32 38 CTL-120 £217.25
14mm, 1x19 Strand 14 1x19 85 24 36 45 CTL-140 £386.21
16mm, 1x19 Strand 16 1x19 97 28 40 47 CTL-160 £477.49
19mm, 1x19 Strand 19 1x19 97 32 44 51 CTL-190 £978.02
22mm, 1x19 Strand 22 1x19 111 34 52 58 CTL-220 £1,130.52
26mm, 1x19 Strand 26 1x19 131 44 64 77 CTL-260 £1,513.26

7x7, 7x19 Wire Type

Available Options Wire
(mm)
Wire Type WD
(mm)
A/F-L
(mm)
A/F-B
(mm)
OD
(mm)
Code Price (inc VAT)  
3mm, 7 Strand 3 7x7, 7x19 26 6 9.5 11 CTL-030-7 £42.83
4mm, 7 Strand 4 7x7, 7x19 27 8 11 13 CTL-040-7 £49.48
5mm, 7 Strand 5 7x7, 7x19 33 9 14 16 CTL-050-7 £58.25
6mm, 7 Strand 6 7x7, 7x19 35 11 17 19 CTL-060-7 £72.60
7mm, 7 Strand 7 7x7, 7x19 43 13 20 22 CTL-070-7 £84.24
8mm, 7 Strand 8 7x7, 7x19 55 16 22 26 CTL-080-7 £106.91
10mm, 7 Strand 10 7x7, 7x19 62 17 26 30 CTL-100-7 £142.08
12mm, 7 Strand 12 7x7, 7x19 72 22 32 38 CTL-120-7 £217.25
14mm, 7 Strand 14 7x7, 7x19 85 24 36 45 CTL-140-7 £386.21
16mm, 7 Strand 16 7x7, 7x19 97 28 40 47 CTL-160-7 £477.49
19mm, 7 Strand 19 7x7, 7x19 97 32 44 51 CTL-190-7 £978.02
22mm, 7 Strand 22 7x7, 7x19 111 34 52 58 CTL-220-7 £1,130.52
26mm, 7 Strand 26 7x7, 7x19 131 44 64 77 CTL-260-7 £1,513.26

Key Features:

316 Grade Stainless Steel 316 grade stainless steel.

Information

Stainless steel swageless splice link compression fitting for 1x19, 7x7 and 7x19 wire rope.

This system allows broken wires to be instantly repaired using the special in-line link with 2 compression terminals.

The Compression In-Line Link allows you to repair broken wires very easily and quickly. They are ideal for emergency situations where a wire must be repaired immediately.

The product is as strong as the associated wire.

The product incorporates two swageless bodies joined by a special in-line coupler which enables the broken wire pieces to be re-joined. The body and Crown Ring parts are totally re-usable which keeps the cost of maintaining a repair kit down.

When ordering swageless fittings please remember to choose the correct fitting to suit your wire type.

Swageless fittings also available for use with imperial size wire. Please contact us for further details.


S3i Video

Swageless Termination Video Demonstration


How to...

Cutting the wire Cut the wire to length. The edge of the wire must be square. Try wrapping a piece of tape around the end of the wire which will keep the strands in place while cutting. A clean cut will assist assembly.
Main body placed over the wire Place the main body part over the wire rope as shown.
Untwisting the wire Untwist the outer wire strands by gripping firmly and twisting in the opposite direction to the lay of the wire. Keep unwinding the outer strands until you can clearly see the centre core wire.
Cone Locate the cone.
Sliding the core over the centre strand Slide the thin end of the cone over the centre strand. You can force the cone open with a screwdriver blade if necessary.
Crown ring Locate the crown ring.
Sliding and positioning the crown ring over the core Slide the crown ring over the core with the concave side to the cone.

There is a hole in the centre of the threaded stud, fork or eye.

Push the crown ring on with this part and the core will protrude by the correct amount.

Crown ring and core Note how the crown ring (in red) and the core (in blue) should be seated.
Twisting the strands back into position Gently twist the outer strands of the wire rope back into position over the Cone. Firmly twist the Crown Ring in the direction of the lay while you position the outer strands in the slots.
Wire sizes up to 5mm diameter require 2 strands per slot, over requires 1 strand per slot Wire sizes up to 5mm require 2 strands per slot.

Wire sizes above 5mm have 1 strand per slot.

Strands in final position When all of the outer strands are in place the Cone and Crown Ring will remain in place with no assistance.
Correct position of strands Make sure that each outer strand is not out of position and that each slot houses the correct number of strands.
Testing the position of the strands At this stage you can test that the fitting has been assembled correctly by positioning the threaded end fitting on top of the Crown Ring.

The part should sit flush with none of the wire obstructing the threads of the end fitting.

Twisting body back over core and crown ring Gently twist the body back up the wire and over the Cone and Crown Ring, rotating in the same direction as the lay of wire.

Screw the threaded end fitting tightly onto the body.

Do not apply thread locking solution at this stage.

Checking strands and core have stayed in place Remove the end fitting and ensure that the outer strands and the crown ring have stayed in position.
Completed assembly Screw the threaded end fitting back into position and fix with Loctite 262 or some other suitable thread locking solution.
Loctite Go to Loctite
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