Swageless Toggle - Compression Toggle

Swageless Toggle in 316 Marine Grade Stainless Steel (A4-AISI)

Swageless Toggle - Self assembly wire rope terminal.

Important: Whist fittings are exactly the same, the crown ring that sits within the fitting is specific to different types of wire. Please ensure you order the correct fitting.

Made In Britain This high quality stainless steel swageless toggle has been engineered and manufactured in the UK.

Swageless Toggle

1x19 Wire Type

Options	Wire Type	Wire (mm)	P (mm)	C (mm)	T (mm)	L (mm)	Code	Price (inc VAT)	Quantity
3mm, 1x19 Strand	1x19	3	6	16	8	45	CTT-030	£33.77	3-5 days
4mm, 1x19 Strand	1x19	4	8	20	10	57	CTT-040	£41.29	3-5 days
5mm, 1x19 Strand	1x19	5	9.5	25	11	71	CTT-050	£50.35	3-5 days
6mm, 1x19 Strand	1x19	6	11	26	14	80	CTT-060	£64.93	3-5 days
7mm, 1x19 Strand	1x19	7	12	29	16	90	CTT-070	£73.38	3-5 days
8mm DS, 1x19 Strand	1x19	8	12	29	16	93	CTT-080-DS	£85.39	3-5 days
8mm, 1x19 Strand	1x19	8	16	40	19	116	CTT-080	£114.38	3-5 days
10mm, 1x19 Strand	1x19	10	16	40	19	119	CTT-100	£135.24	3-5 days
12mm, 1x19 Strand	1x19	12	19	54	22	157	CTT-120	£187.15	3-5 days
14mm, 1x19 Strand	1x19	14	22	60	24	174	CTT-140	£336.00	3-5 days
16mm, 1x19 Strand	1x19	16	25.4	70	28	194	CTT-160	£440.75	3-5 days
19mm, 1x19 Strand	1x19	19	28	80	30	215	CTT-190	£811.45	7-10 days
22mm, 1x19 Strand	1x19	22	32	85	34	235	CTT-220	£1,050.85	7-10 days
26mm, 1x19 Strand	1x19	26	35	105	38	296	CTT-260	£1,389.36	7-10 days

7x7, 7x19 Wire Type

Options	Wire Type	Wire (mm)	P (mm)	C (mm)	T (mm)	L (mm)	Code	Price (inc VAT)	Quantity
3mm, 7 Strand	7x7, 7x19	3	6	16	8	45	CTT-030-7	£33.77	3-5 days
4mm, 7 Strand	7x7, 7x19	4	8	20	10	57	CTT-040-7	£41.29	3-5 days
5mm, 7 Strand	7x7, 7x19	5	9.5	25	11	71	CTT-050-7	£50.35	3-5 days
6mm, 7 Strand	7x7, 7x19	6	11	26	14	80	CTT-060-7	£64.93	3-5 days
7mm, 7 Strand	7x7, 7x19	7	12	29	16	90	CTT-070-7	£73.38	3-5 days
8mm DS, 7 Strand	7x7, 7x19	8	12	29	16	93	CTT-080-DS-7	£85.39	3-5 days
8mm, 7 Strand	7x7, 7x19	8	16	40	19	116	CTT-080-7	£114.38	3-5 days
10mm, 7 Strand	7x7, 7x19	10	16	40	19	119	CTT-100-7	£135.24	3-5 days
12mm, 7 Strand	7x7, 7x19	12	19	54	22	157	CTT-120-7	£187.15	3-5 days
14mm, 7 Strand	7x7, 7x19	14	22	60	24	174	CTT-140-7	£336.00	3-5 days
16mm, 7 Strand	7x7, 7x19	16	25.4	70	28	194	CTT-160-7	£440.75	3-5 days
19mm, 7 Strand	7x7, 7x19	19	28	80	30	215	CTT-190-7	£811.45	7-10 days
22mm, 7 Strand	7x7, 7x19	22	32	85	34	235	CTT-220-7	£1,050.85	7-10 days
26mm, 7 Strand	7x7, 7x19	26	35	105	38	296	CTT-260-7	£1,389.36	7-10 days

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Key Features:

	316 grade stainless steel.

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Information

Stainless steel swageless toggle compression fitting for 1x19, 7x7 and 7x19 wire rope.

Norseman type swageless terminal.

Assembled by hand using spanners. Swageless toggle fittings are a good alternative to swaging.

Correctly assembled, swageless toggle terminals will be at least as strong as the cable.

When ordering swageless fittings please remember to choose the correct fitting to suit your wire type.

Swageless fittings also available for use with imperial size wire. Please contact us for further details.

Dimension Information:

PDF Data Sheet

Download Swageless Toggle Dimension Information

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Swageless Termination Video Demonstration

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How to...

Cut the wire to length. The edge of the wire must be square. Try wrapping a piece of tape around the end of the wire which will keep the strands in place while cutting. A clean cut will assist assembly.

Place the main body part over the wire rope as shown.

Untwist the outer wire strands by gripping firmly and twisting in the opposite direction to the lay of the wire. Keep unwinding the outer strands until you can clearly see the centre core wire.

Locate the cone, shown above.

Slide the thin end of the cone over the centre strand. You can force the cone open with a screwdriver blade if necessary.

Locate the crown ring, shown above.

Slide the crown ring over the core with the concave side to the cone.

There is a hole in the centre of the threaded stud, fork or eye.

Push the crown ring on with this part and the core will protrude by the correct amount.

Note how the crown ring (in red) and the core (in blue) should be seated.

Gently twist the outer strands of the wire rope back into position over the Cone. Firmly twist the Crown Ring in the direction of the lay while you position the outer strands in the slots.

Wire sizes up to 5mm require 2 strands per slot, wire sizes above 5mm have 1 strand per slot.

When all of the outer strands are in place the Cone and Crown Ring will remain in place with no assistance.

Make sure that each outer strand is not out of position and that each slot houses the correct number of strands.

At this stage you can test that the fitting has been assembled correctly by positioning the threaded end fitting on top of the Crown Ring.

The part should sit flush with none of the wire obstructing the threads of the end fitting.

Gently twist the body back up the wire and over the Cone and Crown Ring, rotating in the same direction as the lay of wire.

Screw the threaded end fitting tightly onto the body.

Do not apply thread locking solution at this stage.

Remove the end fitting and ensure that the outer strands and the crown ring have stayed in position.

Screw the threaded end fitting back into position and fix with Loctite 262 or some other suitable thread locking solution.

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