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Swageless Toggle - Compression Toggle

Swageless Toggle

Swageless Toggle - Self assembly wire rope terminal.

All in 316 grade stainless steel.

Important: Whist fittings are exactly the same, the crown ring that sits within the fitting is specific to different types of wire. Please ensure you order the correct fitting.

Made In Britain

This high quality stainless steel swageless toggle has been engineered and manufactured in the UK.

 Made In Britain

Swageless Toggle

1x19 Wire Type

Available Options Wire Type Wire
(mm)		 P
(mm)		 C
(mm)		 T
(mm)		 L
(mm)		 Code Price (inc VAT)  
3mm, 1x19 Strand 1x19 3 6 16 8 45 CTT-030 £20.36
4mm, 1x19 Strand 1x19 4 8 20 10 57 CTT-040 £24.89
5mm, 1x19 Strand 1x19 5 9.5 25 11 71 CTT-050 £30.34
6mm, 1x19 Strand 1x19 6 11 26 14 80 CTT-060 £39.08
7mm, 1x19 Strand 1x19 7 12 29 16 90 CTT-070 £44.21
8mm DS, 1x19 Strand 1x19 8 12 29 16 93 CTT-080-DS £51.47
8mm, 1x19 Strand 1x19 8 16 40 19 116 CTT-080 £68.93
10mm, 1x19 Strand 1x19 10 16 40 19 119 CTT-100 £81.49
12mm, 1x19 Strand 1x19 12 19 54 22 157 CTT-120 £112.79
14mm, 1x19 Strand 1x19 14 22 60 24 174 CTT-140 £202.44
16mm, 1x19 Strand 1x19 16 25.4 70 28 194 CTT-160 £265.56
19mm, 1x19 Strand 1x19 19 28 80 30 215 CTT-190 £521.58
22mm, 1x19 Strand 1x19 22 32 85 34 235 CTT-220 £675.48
26mm, 1x19 Strand 1x19 26 35 105 38 296 CTT-260 £893.04

7x7, 7x19 Wire Type

Available Options Wire Type Wire
(mm)		 P
(mm)		 C
(mm)		 T
(mm)		 L
(mm)		 Code Price (inc VAT)  
3mm, 7 Strand 7x7, 7x19 3 6 16 8 45 CTT-030-7 £20.36
4mm, 7 Strand 7x7, 7x19 4 8 20 10 57 CTT-040-7 £24.89
5mm, 7 Strand 7x7, 7x19 5 9.5 25 11 71 CTT-050-7 £30.34
6mm, 7 Strand 7x7, 7x19 6 11 26 14 80 CTT-060-7 £39.08
7mm, 7 Strand 7x7, 7x19 7 12 29 16 90 CTT-070-7 £44.21
8mm DS, 7 Strand 7x7, 7x19 8 12 29 16 93 CTT-080-DS-7 £51.47
8mm, 7 Strand 7x7, 7x19 8 16 40 19 116 CTT-080-7 £68.93
10mm, 7 Strand 7x7, 7x19 10 16 40 19 119 CTT-100-7 £81.49
12mm, 7 Strand 7x7, 7x19 12 19 54 22 157 CTT-120-7 £112.79
14mm, 7 Strand 7x7, 7x19 14 22 60 24 174 CTT-140-7 £202.44
16mm, 7 Strand 7x7, 7x19 16 25.4 70 28 194 CTT-160-7 £265.56
19mm, 7 Strand 7x7, 7x19 19 28 80 30 215 CTT-190-7 £521.58
22mm, 7 Strand 7x7, 7x19 22 32 85 34 235 CTT-220-7 £675.48
26mm, 7 Strand 7x7, 7x19 26 35 105 38 296 CTT-260-7 £893.04

Key Features:

316 Stainless Steel 316 grade stainless steel.

Information

Stainless steel swageless toggle compression fitting for 1x19, 7x7 and 7x19 wire rope.

Norseman type swageless terminal.

Assembled by hand using spanners. Swageless toggle fittings are a good alternative to swaging.

Correctly assembled, swageless toggle terminals will be at least as strong as the cable.

When ordering swageless fittings please remember to choose the correct fitting to suit your wire type.

Swageless fittings also available for use with imperial size wire. Please contact us for further details.

S3i Video

Swageless Termination Video Demonstration

How to...

Cutting the wire Cut the wire to length. The edge of the wire must be square. Try wrapping a piece of tape around the end of the wire which will keep the strands in place while cutting. A clean cut will assist assembly.
Main body placed over the wire Place the main body part over the wire rope as shown.
Untwisting the wire Untwist the outer wire strands by gripping firmly and twisting in the opposite direction to the lay of the wire. Keep unwinding the outer strands until you can clearly see the centre core wire.
Cone Locate the cone.
Sliding the core over the centre strand Slide the thin end of the cone over the centre strand. You can force the cone open with a screwdriver blade if necessary.
Crown ring Locate the crown ring.
Sliding and positioning the crown ring over the core Slide the crown ring over the core with the concave side to the cone.

There is a hole in the centre of the threaded stud, fork or eye.

Push the crown ring on with this part and the core will protrude by the correct amount.
Crown ring and core Note how the crown ring (in red) and the core (in blue) should be seated.
Twisting the strands back into position Gently twist the outer strands of the wire rope back into position over the Cone. Firmly twist the Crown Ring in the direction of the lay while you position the outer strands in the slots.
Wire sizes up to 5mm diameter require 2 strands per slot, over requires 1 strand per slot Wire sizes up to 5mm require 2 strands per slot.

Wire sizes above 5mm have 1 strand per slot.
Strands in final position When all of the outer strands are in place the Cone and Crown Ring will remain in place with no assistance.
Correct position of strands Make sure that each outer strand is not out of position and that each slot houses the correct number of strands.
Testing the position of the strands At this stage you can test that the fitting has been assembled correctly by positioning the threaded end fitting on top of the Crown Ring.

The part should sit flush with none of the wire obstructing the threads of the end fitting.
Twisting body back over core and crown ring Gently twist the body back up the wire and over the Cone and Crown Ring, rotating in the same direction as the lay of wire.

Screw the threaded end fitting tightly onto the body.

Do not apply thread locking solution at this stage.
Checking strands and core have stayed in place Remove the end fitting and ensure that the outer strands and the crown ring have stayed in position.
Completed assembly Screw the threaded end fitting back into position and fix with Loctite 262 or some other suitable thread locking solution.
Loctite Go to Loctite
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